SENIOR EXECUTIVE - PLANT ENGINEERING

Location:
Cuddalore, TN, IN
Areas of Work: Chemicals Job Id: 15487
External Job Description
Implement a plan for Calibration & Interlock schedule and execute it. Ensuring that the Instruments/Equipments including DCS/PLC are maintained at best efficiency.
Complying the statutory requirement with respect to weights & measurement, AERB etc.
The Position is also responsible to implement capex in the plant as part of upgradation and productivity improvements.
The Position is also responsible of procurement and technical evaluation of the tender.
Ensure continuous running of the plant by
Adherence to calibration/PM schedule of Instruments
Maintaining the assets in Asset like DCS, PLC, Field Instruments, CCTV, UPS etc. in best condition to enhance the useful life.
Maintaining the history of maintenance record.
Breakdown Maintenance, to reduce breakdown and to increase availability
Review of the maintenance schedule
Identify the root cause of failure
Implementation of suitable corrective action and preventive action
Review of the engineering personnel day to day activity.
Coordinating with the cross functional team to achieve day’s target.
Regular interaction with the team member to check compliance
Release of Annual maintenance contract to maintain the equipment, review of AMC vendor.
ISO 9001, 14001, and 45001 system
Training to the engineering personnel
Implementation of the maintenance manual at shop floor
Check on the process to ensure no deviations.
Ensuring the strict adherence to safety requirement while performing the activities in the field
Self- assessment of the process to be done to ensure compliance.
Update of manual with best practice by change management processes.
Regular check to ensure compliance
Critical Spare management.
Interacting with vendor for the spares, negotiation, and other technical discussion.
Vendor evaluation and vendor selection
Review and approve minimum inventory of critical spares.
Contractor management
Cost control and manpower control in terms of number of persons coming in the plant.
Ensuring the statutory compliance by the contractor.
Capex implementation
Proposing the capex budget along with the user dept after making a plan
Making budgetary proposal
Planning and execution of the capex
Review the progress of the capex projects
Cost control
Reporting the compliance as per plan
Cost monitoring
Review of the spend against budget
Reporting the compliance and in case of any overshoot, Mitigation to be planned.
Networking /Liasoning and statutory compliance wrt weights & measurement, AERB etc..
Review of the schedule
Maintaining the certificates as required by the statutory authority
Reporting deviations if any and plan for mitigation of the risk.
Calibration of Equipment and measuring equipment.
Planning and make a schedule
Review the execution of the plan
Reporting in case of any deviation and making the system right
Ensuring statutory compliance is met.
DCS/PLC System
Checking the healthiness of DCS/PLC system on quarterly basis.
Maintaining the original software & license required for DCS/PLC system
Checking the interlocks for ensuring the healthiness
Program Backups to be taken & maintained quarterly.
Authorization for any changes required in DCS/MES.

Work arrangement
No