Live opening · Posted 7 days ago

Production Process Engineer - Specialty Chemical Manufacturing

Merck Limited · Branchburg, New Jersey, United States
Successfactors
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At a glance

The key details from the original listing.

Posted 7 days ago
CompanyMerck Limited
LocationBranchburg, New Jersey, United States
SourceSuccessfactors
Listed7 days ago

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About the role

Description supplied by the original job listing.

Work Your Magic with us! Start your next chapter and join EMD Electronics.
Ready to explore, break barriers, and discover more? We know you’ve got big plans – so do we! Our colleagues across the globe love innovating with science and technology to enrich people’s lives with our solutions in Healthcare, Life Science, and Electronics. Together, we dream big and are passionate about caring for our rich mix of people, customers, patients, and planet. That's why we are always looking for curious minds that see themselves imagining the unimaginable with us.
Everything we do in EMD Electronics is to help us deliver on our purpose of being the company behind the companies, advancing digital living. We are dedicated to being the trusted supplier of high-tech materials, services and specialty chemicals for the electronics, automotive and cosmetics industries. We foster a global collaborative organization made up of individuals who have the passion to win, obsess about the customer, are relentlessly curious and act with urgency. Together, we push the boundaries of science to make more possible for our customers.
This role does not offer sponsorship for work authorization. External applicants must be eligible to work in the US.
Your Role:
EMD Electronics in Branchburg, NJ is seeking a Production Process Engineer. In this role, you will support safe, compliant, and reliable execution of blending and chemical manufacturing operations for semiconductor patterning materials, including photoresists, anti-reflective/underlayer coatings (BARC/CUL), and ancillary process solutions (EBR, rinses, and thinners).
This role provides the day-to-day technical leadership required to improve process capability, safety, quality, reliability, and productivity through strong chemical process engineering, data-driven root cause analysis, and continuous improvement.
The Production Process Engineer reports to the Production Manager. This position combines hands-on production support with process engineering and analytical problem solving. The role will lead technical activities, coordinate cross-functional execution, and ensure the required technical standards, systems, and capabilities are effectively implemented and sustained. The Engineer partners closely with Quality Control, Quality Assurance, EHS, Facilities Maintenance & Engineering, Supply Chain, Scale-Up, R&D, and global technical teams.
Responsibilities:
Production Execution & Planning:
Provide daily technical support for formulation, blending, filtration, packaging, and associated manufacturing operations to meet production plans and customer demand.
Lead technical review of batch calculations, process parameters, campaign sequencing, equipment readiness, and manufacturing constraints before and during execution.
Monitor plan versus actual performance; identify technical constraints and lead corrective actions that improve schedule attainment, cycle time, and first-time-right execution.
Quality, Data Analysis & Root Cause:
Provide technical leadership for deviation investigations, customer complaint investigations, nonconformances, and internal quality excursions within the manufacturing scope.
Apply statistical process control (SPC), process capability analysis, design of experiments, and multivariate analysis such as PCA/PLS to identify process drivers and sources of variation.
Lead actions to improve Cpk/Ppk, reduce variability, increase first-time-right performance, and reduce scrap, blocked stock, rework, and manufacturing-related customer complaints.
Maintain complete, traceable, and audit-ready technical documentation in accordance with site quality systems.
Facilities, Assets & Maintenance Coordination:
Support commissioning, qualification, startup, and performance verification of new or modified production equipment.
Analyze recurring equipment and process losses and lead technical actions that improve asset reliability and manufacturing continuity.
This is a fully onsite position.
Who You Are:
Minimum Qualifications:
Bachelor’s degree in Chemical Engineering, Production Engineering, or other Engineering field

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