Senior Mechanical Design Engineer

Position: Senior / Lead Mechanical Design & Execution Engineer
Location: Irungattukottai, Chennai
Experience: 7–12 Years
Qualification: B.E. / B.Tech. – Mechanical / Automation Engineering
About the Role:
We are looking for a hands-on Mechanical Design & Execution Engineer with strong experience in SPM, industrial automation, machine assembly, commissioning, and troubleshooting. The role involves end-to-end ownership of mechanical design, engineering calculations, machine build, testing, and project execution.
Key Responsibilities:
Design & Engineering:
Design compact, precise, and efficient machines based on customer requirements.
Prepare BOMs, SOPs, exploded views, and detailed manufacturing drawings with proper part numbering.
Perform engineering calculations for motors, gearboxes, conveyors, lifters, loaders/unloaders, linear motion systems, and pneumatic systems.
Evaluate BOMs and identify cost-effective equivalent components.
Assembly, Testing & Commissioning:
Lead machine assembly and integration with assigned manpower.
Troubleshoot mechanical and motion-related issues and implement design improvements.
Support installation, commissioning, testing, and debugging at in-house and customer locations.
Work during night shifts when required for critical project activities.
Project Execution:
Manage assigned engineering activities and track project progress.
Coordinate with Electrical, Controls, Procurement, Production, vendors, OEMs, and fabricators.
Prepare technical progress reports and ensure timely project execution.
Manufacturing Process Expertise:
Apply knowledge of materials, heat treatment, surface finishing, machining tolerances, and manufacturing processes.
Ensure proper integration and validation of OEM components.
Conduct DFMEA and identify potential design risks.
Ensure compliance with engineering, quality, and safety standards.
Prepare 2D manufacturing drawings with GD&T as per applicable ISO/ASME standards.
Required Skills:
Strong experience in SPM and industrial automation machine design.
Proficiency in SolidWorks and AutoCAD, including GD&T.
Knowledge of pneumatics, actuators, motors, sensors, conveyors, and linear motion systems.
Strong understanding of mechanical calculations and component selection.
Experience in BOM preparation, analysis, and cost optimization.
Knowledge of sheet metal, machining, material selection, and surface treatments.
Hands-on experience in machine assembly, debugging, commissioning, and design optimization.
Strong communication, documentation, coordination, and team leadership skills.

Work arrangement
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