Senior Mechanical Engineer NPD

Company Description PMI Engineering Exports Private Limited is a precision manufacturing company specializing in aerospace and advanced manufacturing applications, headquartered in Chennai, India. The company delivers complex components and electro-mechanical assemblies using multi-axis CNC machining, EDM, CNC grinding, surface treatments, and gear shaping & hobbing. PMI is part of the PennAero manufacturing group, contributing to a global network across North America, India, and Singapore. The organization focuses on robust, scalable, and controlled manufacturing processes that ensure tight tolerances, consistent quality, and reliable delivery from engineering through inspection. Precision and quality are embedded into every stage of PMI’s operations, supported by continuous improvement and strong process control.
Manufacturing Process Engineering
Plan, design, develop, implement, and optimize manufacturing processes for machining (Turning, Milling-3 to 5 Axis) and gear manufacturing processes
Establish process, programme, fixture and tooling strategies
Analysis and troubleshooting issues to improve product quality and productivity
Lead process validation, capability studies, and first-article approvals for new products.
Create and maintain process documentation, work instructions, setup sheets, PFMEA, control plans, and standard operating procedures.
Collaborate with tooling suppliers to evaluate new cutting technologies and process improvements.
Support machine commissioning, qualification, and production ramp-up activities.
Lead Lean Manufacturing, Six Sigma, and Kaizen initiatives focused on productivity, quality, and cost reduction.
Quality & Compliance
Ensure manufactured gears meet customer drawings, AGMA, DIN, ISO, JIS, and internal quality requirements.
Support quality investigations for non-conformances, corrective and preventive actions.
Work closely with Quality Assurance teams on PPAP, APQP, MSA, SPC, and capability studies.
Participate in customer audits and technical reviews.
New Product Introduction (NPI)
Review product designs for manufacturability and provide DFM recommendations.
Support prototype development and production launch activities.
Estimate manufacturing costs, cycle times, and resource requirements for new programs.
Coordinate with design, quality, maintenance, and production teams to ensure successful product launches.
Technical Leadership
Mentor junior engineers, technicians, and machine operators.
Provide technical guidance on manufacturing best practices.
Lead cross-functional problem-solving teams and process improvement projects.
Stay current with advancements in manufacturing technology and industry trends.
Required Qualifications
Education
Bachelor’s Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related discipline.
Experience
10+ years of manufacturing engineering experience in precision component and gear manufacturing.
Expertise in gear manufacturing background will be an added advantage
Experience in NPD planning and FAI development is mandatory

Work arrangement
No