Design Engineer- Casting

Job Role
Casting Parts Design Engineer (4-5 Years & 5-8years) – Automotive EV Products
Experience: 4-5 Years
Industry: Automotive / EV / Powertrain
Location: Chennai
Roles & Responsibilities
Design and develop aluminum and magnesium cast components for eAxle, Reducer, HV Motor, HV Inverter, OBC/DCDC, Actuators, and related EV products.
Create detailed 3D models and drawings using CATIA V5 / 3DEXPERIENCE.
Develop cast housings, covers, brackets, end shields, motor casings, gearbox casings, and structural components.
Perform parametric modeling using skeleton and Boolean methodologies.
Apply DFM/DFA guidelines for casting processes.
Define GD&T as per ASME Y14.5 standards.
Conduct tolerance stack-up analysis.
Work closely with CAE, manufacturing, tool design, and suppliers.
Support prototype, tooling, validation, and production activities.
Manage product data in PLM systems.
Required Technical Skills
CATIA V5 (Part Design, Assembly, Drafting)
Casting Design
High Pressure Die Casting (HPDC)
Gravity Die Casting
Sand Casting
Core & Cavity concept understanding
Draft Angle, Rib, Boss, Wall Thickness optimization
Shrinkage and Machining Allowance knowledge
GD&T
Tolerance Stack-up
DFM/DFA
PLM Tools (Teamcenter / Enovia / 3DX)
Manufacturing Knowledge
Aluminum Die Casting
Magnesium Casting
Injection Molding (added advantage)
Machining Process Understanding
Surface Treatment and Coating Requirements
Preferred Product Experience
eAxle Housing
Reducer Housing
HV Motor Housing
HV Inverter Housing
OBC/DCDC Enclosure
Actuator Housing
Cooling System Components
Education
B.E./B.Tech Mechanical Engineering
Education
B.E./B.Tech Mechanical Engineering
Why Join ALTEN India?
Opportunity to work with leading global aerospace clients.
Dynamic, innovation-driven environment with exposure to cutting-edge technologies.
Continuous learning and career growth opportunities.
Inclusive and collaborative workplace culture.

Work arrangement
No