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Company Description Sansera Engineering Limited is an engineering-led integrated manufacturer of complex, high-quality precision components for the automotive and aerospace sectors. The company primarily supplies to original equipment manufacturers in India and international markets, supporting two-wheeler, passenger vehicle, and light and heavy commercial vehicle segments. Sansera manufactures and supplies precision forged and machined components that are critical to engine, transmission, and other key vehicle systems. The organization also serves the aerospace sector, off-road vehicles, tractors, generator sets, stationary engines, and other non-automotive applications, offering diverse opportunities for technical growth and exposure.
Role Description The Senior Engineer / Assistant Manager – Electrical Maintenance is a full-time, on-site role based in Bengaluru South. The role involves overseeing electrical maintenance activities for plant equipment and infrastructure to ensure safe, reliable, and uninterrupted operations. Responsibilities include diagnosing and resolving electrical faults, planning and executing preventive and predictive maintenance schedules, and monitoring power distribution systems and electrical safety compliance. The individual will coordinate with production and engineering teams for timely maintenance support, supervise technicians, manage maintenance documentation, and contribute to continuous improvement initiatives. The role also includes supporting electrical design modifications, optimizing energy usage, and ensuring adherence to relevant standards and organizational policies.
Department: Electrical Maintenance
Designation : Senior Engineer / Assistant Manager
Location: Bengaluru South
Employment Type: Full-time, On-site
Qualification: Diploma / B.E. / B.Tech in Electrical and Electronics Engineering (EEE)
Experience: 8–10 years
PRIME FUNCTION:
To lead shift-based electrical maintenance of CNC machines, production equipment, utilities, and facility infrastructure, ensuring safe operations, equipment reliability, and minimum downtime through effective preventive, predictive, and breakdown maintenance.
JOB DESCRIPTION / RESPONSIBILITIES
- Lead maintenance activities during the assigned shift and guide technicians in troubleshooting and resolving equipment breakdowns.
- Diagnose and rectify electrical and automation faults in CNC machines, SPMs, gantry systems, motors, drives, and control systems.
- Troubleshoot CNC equipment with Fanuc and Siemens controllers, including Makino, Brother, Fanuc Robodrill, AMS, and DMG machines.
- Troubleshoot Siemens and Mitsubishi PLC logic, robot interfaces, and machine automation systems.
- Plan and execute preventive and predictive maintenance schedules for production equipment and utilities.
- Oversee maintenance of 11 kV HT installations, transformers, compressors, and UPS systems, following applicable safety procedures.
- Conduct breakdown analysis, identify root causes, and implement corrective actions to prevent recurrence.
- Support installation, commissioning, and modification of machinery and electrical systems.
- Coordinate with Production, Quality, Engineering, external vendors, and service providers to resolve maintenance issues.
- Maintain maintenance records, breakdown reports, equipment history, and relevant SAP PM transactions.
- Monitor critical spare parts, tools, and consumables to ensure availability and control maintenance costs.
- Drive improvements in equipment reliability, energy efficiency, and maintenance practices.
- Ensure adherence to electrical safety standards, statutory requirements, applicable management systems, and customer-specific requirements.
AUTHORITY
- Allocate maintenance tasks to technicians during the assigned shift.
- Recommend equipment shutdown or isolation when unsafe conditions are identified, in accordance with approved procedures.
- Raise requirements for spare parts, repairs, and external service support within the defined approval process.
- Recommend corrective actions and equipment improvements based on maintenance findings.
JOB SPECIFICATION / COMPETENCY
- Hands-on experience in CNC electrical maintenance and shift maintenance supervision.
- Knowledge of electrical and electronic components, automation assemblies, motors, drives, and control systems.
- Proficiency in PLC troubleshooting, CNC controller diagnostics, robot programming, and CNC machine interfacing.
- Working knowledge of hydraulic and pneumatic systems.
- Experience in preventive and predictive maintenance, breakdown analysis, and root cause analysis.
- Knowledge of SAP PM, MS Excel, and maintenance documentation.
- Awareness of IATF 16949, environmental and occupational health and safety management requirements, and customer-specific requirements.
- Strong analytical, problem-solving, communication, and coordination skills.
- Ability to lead technicians, prioritize breakdowns, and work effectively under pressure in a shift-based environment.
PERFORMANCE MEASURES
- Equipment availability and reduction in unplanned downtime.
- Preventive and predictive maintenance schedule compliance.
- Improvement in Mean Time Between Failures (MTBF) and reduction in Mean Time to Repair (MTTR).
- Reduction in recurring breakdowns and maintenance costs.
- Electrical safety compliance and timely closure of audit observations.
- Accuracy and completeness of maintenance records and SAP PM entries.
- Implementation of energy-saving and reliability improvement initiatives.
Work arrangement
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