Technical Lead – Process Engineering

Job Requirements
ROLE SUMMARY
Lead process modelling, simulation, optimization and debottlenecking studies for upstream, downstream, refining, petrochemical and LNG facilities. Serve as the technical authority for Pro-II models and ensure quality delivery across concept, FEED, EPC, brownfield and operational support assignments.
Key Responsibilities
Lead the development, validation, troubleshooting and optimization of steady-state process simulation models using Pro-II.
Generate and review Heat & Material Balances, PFDs, process calculations, simulation reports and operating cases.
Model separators, distillation columns, absorbers, strippers, heat exchangers, reactors, pumps, compressors and utility systems.
Perform equipment sizing and rating, hydraulic calculations, energy optimization, capacity enhancement and debottlenecking studies.
Support flare, relief, depressurization and PSV sizing studies, along with HAZOP, SIL, LOPA and MOC reviews.
Review client inputs, vendor documents and engineering deliverables; coordinate with Mechanical, Piping, Instrumentation, Electrical, Safety and Operations teams.
Plan work, control technical quality, manage schedules and provide technical guidance and mentoring to process engineers.
Support proposals, effort estimates, technical presentations and client discussions.
KEY DELIVERABLES
Validated simulation models | Heat & Material Balance | PFDs | Simulation and optimization reports | Equipment sizing calculations | Hydraulic studies | Flare and relief studies | Process datasheets and technical review notes
MANDATORY EXPERTISE
Advanced Pro-II process simulation
Steady-state process modelling
Heat & Material Balance development
Equipment sizing and rating
Process optimization and troubleshooting
Hydraulics and pressure-drop calculations
Refining, gas processing, LNG or petrochemical processes
Preferred Software
Aspen HYSYS, Aspen Plus, UniSim, FLARENET, HTRI, OLGA, PipeNet and advanced MS Excel.
Experience Profile
10-15+ years of process engineering experience.
Minimum 5 years of hands-on Pro-II modelling and simulation experience.
Experience in FEED, detailed engineering, EPC, brownfield modifications or operational improvement studies.
Proven experience leading technical reviews and multidisciplinary coordination.
LEADERSHIP EXPECTATIONS
Act as Pro-II Subject Matter Expert.
Drive technical quality, standardization and continuous improvement.
Mentor engineers and build simulation capability.
Communicate effectively with clients and senior stakeholders.
Work Location:
Bangalore
Work Experience
10-15+ years of process engineering experience.
Minimum 5 years of hands-on Pro-II modelling and simulation experience.
Aspen HYSYS, Aspen Plus,

Work arrangement
No