Sr. Design Engineer – Processing & Pharma Packaging Machine

Job Description: Design Engineer – Pharma Packaging Machines (R&D and NPD)
Job Title: Design Engineer – Primary Packaging Machineries
Department: Research & Development (R&D) / New Product Development (NPD)
Location: Ahmedabad, Gujarat
Employment Type: Full-Time
Job Summary
We are seeking a skilled and innovative Design Engineer with specialized experience in pharmaceutical packaging machinery. The ideal candidate will play a key role in the design, development, and optimization of primary packaging machines for both Non-Parenteral (e.g., tablets, capsules, ointments, liquids) and Parenteral (e.g., vials, ampoules, pre-filled syringes, cartridges) applications. The position focuses on conceptual design, detailed engineering, prototyping, and continuous improvement of high-precision packaging equipment to meet stringent regulatory, quality, and performance standards in the pharmaceutical industry.
Key Responsibilities
Lead and contribute to the New Product Development (NPD) cycle for primary packaging machines, from concept to commercialization.
Design and develop mechanical systems, assemblies, and components for high-speed packaging lines, including filling, sealing, labeling, and inspection modules.
Perform detailed 3D modeling, 2D drafting, and engineering analysis (FEA, tolerance stack-up, kinematics) using industry-standard CAD software.
Ensure designs comply with cGMP, FDA, EMA, and other relevant regulatory requirements for pharmaceutical machinery.
Collaborate with cross-functional teams including R&D, Manufacturing, Quality Assurance, and Process Engineering to translate customer and regulatory needs into robust technical solutions.
Conduct design reviews, risk assessments (FMEA), and validation support (IQ/OQ/PQ) for new and existing equipment.
Optimize machine performance for speed, accuracy, efficiency, cleanliness (cleanroom compatibility), and ease of maintenance.
Support technology transfer, troubleshooting, and continuous improvement of existing packaging machines.
Prepare technical documentation, including design specifications, bills of materials (BOM), manuals, and validation protocols.
Stay updated with emerging trends in pharmaceutical packaging technologies, automation, and Industry 4.0 solutions.
Qualifications and Experience
Education: Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics, or related engineering disciplin
e.Experience: Upto 1.5 years of hands-on experience in the design and development of pharmaceutical packaging machinery, with specific exposure to Primary Packaging equipment for both Non-Parenteral and Parenteral product
s.Proven track record in R&D and NPD of packaging machines (e.g., vial filling lines, ampoule filling & sealing, blister packaging, syringe filling, etc.
).Strong understanding of pharmaceutical process requirements, including sterility assurance, particulate control, and high-accuracy dosin
g
.
Technical Skill
s
Proficiency in SolidWorks / Creo / AutoCAD (mandatory); experience with simulation tools is prefer
red.Knowledge of pneumatic, servo, and motion control syst
ems.Familiarity with materials selection for pharmaceutical contact parts (e.g., SS 316L, non-reactive polyme
rs).Understanding of automation, sensors, PLC interfaces, and vision inspection syst
ems.Experience with design for manufacturability (DFM), design for assembly (DFA), and design for cleanabili
ty.Knowledge of relevant standards: ASME, ISO, cGMP, GAM
P
Desired Attribut
es
Strong problems -solving and analytical skil
ls.Excellent communication and teamwork abiliti
es.Ability to manage multiple projects in a fast-paced environm
entAttention to detail with a strong focus on quality and complian
ce.Willingness to travel occasionally for customer trials or vendor coordinati
on.
Interested candidates who meet the above criteria may apply with their updated resume and portfolio
Please Share your CVs on hr@heliosconcrew.com

Work arrangement
No