Hydrotest Foreman

Job Description
Supervise hydrostatic testing activities for piping systems and pipelines as per approved procedures and test packages.
Review piping isometrics, P&IDs, test limits, line lists, and hydrotest drawings before testing.
Coordinate installation of test blinds, temporary spools, hoses, manifolds, pumps, pressure gauges, and other test equipment.
Ensure test equipment and pressure gauges have valid calibration certificates.
Verify test boundaries, isolation points, vents, drains, supports, and required reinstatement arrangements.
Coordinate with Piping Supervisors, QA/QC Inspectors, Construction Engineers, HSE personnel, and client representatives.
Ensure the test pressure, holding time, test medium, and acceptance criteria comply with approved procedures and project specifications.
Ensure permits, risk assessments, method statements, toolbox talks, and barricading are in place before testing.
Establish exclusion zones and ensure personnel remain clear of pressurized systems during testing.
Monitor pressure build-up, pressure holding, leakage checks, and controlled depressurization.
Stop testing immediately if leakage, abnormal pressure variation, equipment failure, or unsafe conditions occur.
Coordinate draining, drying, flushing, reinstatement, and punch-list clearance after successful testing.
Maintain hydrotest records, pressure charts, inspection reports, and test completion documentation.
Monitor manpower, tools, equipment, and daily progress against the project schedule.
Minimum Criteria / Experience
5–8 years of experience in piping construction and hydrostatic testing activities within Oil & Gas, Petrochemical, or EPC projects.
Hands-on experience as a Hydrotest Foreman supervising piping hydrotesting operations.
Experience with piping systems, pipelines, test packages, test boundaries, temporary connections, and reinstatement.
Ability to read and interpret P&IDs, piping isometrics, line lists, and test diagrams.
Knowledge of hydrotest procedures, pressure testing equipment, pressure gauges, pumps, and manifolds.
Familiarity with applicable ASME/API codes and project specifications.
Knowledge of PTW, JSA/RA, pressure-testing hazards, exclusion zones, and emergency procedures.
Previous ADNOC/UAE or GCC Oil & Gas project experience preferred.
Good leadership, communication, reporting, and coordination skills.
Educational Qualification
ITI or Diploma in Mechanical Engineering, Piping, or a related technical discipline.
Relevant practical experience in piping construction and hydrotesting is essential.

Employment type
Full-time

Work arrangement
No