Assistant Manager - Boiler AHP

Responsibilities
Boiler Auxiliary Commissioning
Lead commissioning activities of Boiler Auxiliary packages from mechanical completion through performance testing and handover to Operations.
Develop and monitor commissioning schedules, resource deployment plans, and system-wise commissioning strategies.
Ensure commissioning activities are executed in line with approved procedures, commissioning methodologies, and project schedules.
Drive timely closure of punch points, deficiencies, and commissioning observations.
Boiler Auxiliary Systems
Lead Commissioning Activities For
Air Preheaters (APH)
PA Fans, FD Fans & ID Fans
Coal Mills and Mill Auxiliary Systems
Coal Feeders
Fuel Oil Systems
Boiler Air & Flue Gas Duct Systems
Dampers & Expansion Joints
Soot Blowers
SCR Systems & Reactor Packages
ESP Auxiliaries
Coal Piping Systems
Compressed Air Systems
Mill Reject Handling Systems
Ash Handling Interfaces
Boiler Auxiliary Pumps and Associated Equipment
Startup & Critical Commissioning Activities
Lead and supervise:
Pre-Commissioning Activities
Equipment Trial Runs
Interlock Checks
Logic Verification
System Flushing Activities
APH Trial Runs
Fan Commissioning
Coal Mill Commissioning
Fuel Oil System Commissioning
Boiler Hydro Test Support
Chemical Cleaning Support
Boiler Light-Up Activities
Steam Blowing Activities
Safety Valve Floating
Reliability Runs
Synchronization Support
Performance Guarantee Test (PGT) Support
Planning & Resource Management
Prepare commissioning schedules and resource rolling plans.
Monitor weekly and monthly MIS related to drawings, materials, commissioning status, manpower, and resources.
Ensure availability of commissioning consumables, tools, equipment, and spares.
Monitor contractor productivity and commissioning progress against project milestones.
Safety, Quality & Compliance
Ensure strict adherence to Adani Power Safety Standards, PTW systems, LOTO procedures, and statutory requirements.
Review and approve JSA, HIRA, commissioning methodologies, SOPs, and commissioning checklists.
Conduct commissioning readiness reviews before startup activities.
Ensure compliance with quality plans, OEM recommendations, and project specifications.
Drive a zero-harm culture during all commissioning activities.
Stakeholder Management
Coordinate with Engineering, Construction, QA/QC, Electrical, C&I, CHP, Civil, and Operations teams.
Liaise with EPC contractors, consultants, OEMs, and commissioning agencies.
Resolve interface issues impacting commissioning schedules and project progress.
Support management reviews and project milestone assessments.
Reporting & Documentation
Monitor commissioning progress and prepare daily, weekly, and monthly reports.
Ensure proper documentation of commissioning records, SOPs, checklists, and test reports.
Facilitate smooth handover of commissioned systems to Operations & Maintenance teams.
Present commissioning status, critical issues, and recovery plans to senior management.
Qualifications
Qualifications and Experience Essential Qualification
B.E. / B.Tech in Mechanical Engineering from a recognized University / Institute.
Preferred Qualification
M.Tech in Mechanical Engineering.
MBA / PGDM in Operations / Project Management.
Experience
8–12 Years of relevant experience in Thermal Power Projects.
Mandatory Experience
Minimum 15 years of experience in Boiler Auxiliary Erection, Pre-Commissioning, Commissioning, Startup, and Performance Testing activities.
Experience in Thermal Power Projects with Unit capacities of 500 MW, 600 MW, 660 MW, 800 MW, or higher.
Hands-on experience in commissioning:
APH
PA/FD/ID Fans
Coal Mills
Coal Feeders
Fuel Oil Systems
Boiler Air & Flue Gas Systems
SCR Systems
ESP Auxiliaries
Boiler Auxiliary Packages
Proven experience in major commissioning milestones including:
Boiler Light-Up
Steam Blowing
Safety Valve Floating
Unit Synchronization
Reliability Run
Performance Testing
Experience handling commissioning engineers, contractors, OEM representatives, and multidisciplinary project teams.
Essential Areas of Expertise
Boiler Auxiliary Commissioning
APH Commissioning
PA/FD/ID Fan Commissioning
Coal Mill Commissioning
Coal Feeder Systems
Fuel Oil Systems
Air & Flue Gas Systems
Boiler Ducting Systems
SCR Systems
ESP Auxiliary Systems
Steam Blowing
Boiler Light-Up
Safety Valve Floating
Reliability Run & Performance Testing
Commissioning Planning & Scheduling
Resource Management
Contractor Management
Interface Management
Safety & Quality Compliance

Work arrangement
No