PF TPP (Operations BTG)

Key Result Areas (KRAs) – Thermal Power Plant (Operations)1. Plant OperationsObjective
Ensure uninterrupted power generation from the Thermal Power Plant (TPP) to support cement manufacturing operations.
Supporting Actions
Review and customize operating instructions as per site requirements.
Implement operational strategies and plant operating philosophy as guided by superiors.
Conduct internal energy audits and identify cost optimization opportunities.
Perform forced outage analysis and recommend corrective actions.
Coordinate daily Operations Team Review meetings.
Identify plant abnormalities, operational losses, and coordinate with maintenance teams for resolution.
Liaise with service departments for day-to-day operational requirements.
Support shutdown planning and execution from the operations side.
2. Plant Performance OptimizationObjective
Improve plant performance, efficiency, reliability, and work environment.
Supporting Actions
Monitor daily operating parameters and deviations from optimum conditions.
Identify causes of low availability, partial loading, and performance deterioration.
Analyze critical performance parameters and implement optimization measures.
Conduct regular field inspections to verify equipment performance.
Monitor and control false air ingress in the system.
Analyze heat rate and contributing losses.
Monitor boiler performance and take corrective actions for abnormal conditions.
Analyze equipment-wise power consumption and implement optimization initiatives.
Conduct root cause analysis of tripping, failures, outages, and low availability incidents.
3. TPP Reporting, Budgeting & BillingObjective
Ensure accurate reporting, budgeting, cost monitoring, and regulatory compliance.
Supporting ActionsPerformance Reporting
Prepare unit performance comparisons across UTCL plants.
Support COO, CSI, GRI, and Manufacturing Council report generation.
Monitor daily and monthly power costs and contributing factors.
Provide real-time TPP data to WCM and Production departments.
Maintain PAT and EDB databases.
Monthly Reporting
Fuel moisture verification.
SAP performance report validation.
Fuel handling loss booking.
Fuel rolling plan preparation.
RPM flash provision.
Loss cost matrix preparation.
QCDIP reporting.
WCM board updates.
TPP historical performance record maintenance.
Contractual billing activities.
Processing Service and Material PR/PO.
Compliance & Statutory Reporting
Support maintenance of IBR and GPCB statutory reports.
Coordinate with third-party agencies and prepare MOMs.
Budgeting
Prepare annual TPP performance budgets in line with cement plant forecasts.
Update TM1 budgeting systems and manage MIS budget provisions.
4. System Implementation & Continuous ImprovementObjective
Ensure effective implementation of WCM, TQM, ISO, ENMS, and continuous improvement initiatives.
Supporting Actions
Implement projects to reduce repetitive breakdowns, losses, and operational issues.
Submit Kaizens, OPLs, Good-to-Fine suggestions, and improvement initiatives.
Develop and sustain model areas within operations.
Actively participate in KFA and GRT meetings.
Promote technology adoption, innovation, and productivity improvement initiatives.
Conduct awareness programs for operational teams.
Ensure compliance with IMS and audit requirements.
Implement SOPs for critical spares and consumables.
Identify and rectify leakages, unsafe conditions, and emission-related issues.
5. Safety, Environmental & System ManagementObjective
Ensure full compliance with safety, environmental, IMS, and sustainability requirements.
Supporting Actions
Ensure 100% compliance with safety standards and recommendations.
Train employees on job responsibilities, hazard identification, and control measures.
Conduct scheduled safety observation rounds.
Report accidents, incidents, and near-misses promptly.
Conduct daily Tool Box Talks and SWP discussions before critical jobs.
Participate actively in safety trainings, committees, and events.
Maintain high housekeeping standards and minimize wastage of utilities.
Ensure adherence to safety practices both on-site and off-site.
Promote environmental sustainability and conservation of natural resources.
Replicate and implement best practices for environmental protection.
Key Deliverables
Uninterrupted power supply to cement operations.
Improved plant availability and reliability.
Reduced heat rate and auxiliary power consumption.
Timely and accurate TPP reporting and budgeting.
Successful implementation of WCM/TQM/ISO/ENMS systems.
Zero tolerance towards safety violations and environmental non-compliance.
Continuous improvement through Kaizens, innovation, and operational excellence initiatives.

Work arrangement
No