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Job Title: Maintenance Manager
Department: Production, Operation & Maintenance
Location: Baheri, Uttar Pradesh
Reports to: Deputy General Manager - Plant
Experience: 10-15yrs
Supervises: Mechanical Operation & Maintenance Engineer, Electrical & Instrumentation Operation & Maintenance Engineer, Fire Fighting System supervisor, Production related supervisors
Role: Control all engineering and maintenance work in respect to plant, equipment, infrastructure and social amenities.
Job Responsibilities:· Plant availability (95%)· Budgetary responsibility:- Plant maintenance budget- Capital Spare budget- Services maintenance budget- Gas generation loss for preventive and breakdown maintenance - Authority limits: Stock item withdrawal and proper recording, utilization· Manpower:
Accountabilities:
· Develop the maintenance strategy and plans so as to ensure the continuous availability of assets
· Implement a preventive maintenance management system that ensures continuous availability of the plant
· Set and implement key performance indicators to ensure the performance of the plant is monitored and tracked.
· Manage the implementation of the maintenance plans in a manner that ensures timely delivery cost effectiveness and continuous improvement in respect to operational efficiency and reliability.
· Develop and control the departmental maintenance and engineering budget in consultation with the Plant head and Sr. Vice President – Delivery and Operations.
· Ensure that the section's operations are in compliance with regulatory, technical and corporate standards and procedures, including SHE.
· Take responsibility for generating or reviewing and approving major maintenance recommendations.· Continually review engineering operations, work systems, equipment and techniques and activities and generate improvement plans
· Take responsibility for the planning and execution of plant shutdowns (to ensure shutdown works are executed in a timely and cost-effective manner)
· Implementation of software for maintenance work (preventive, breakdown, spare)
Skills Required:·
Bachelor of Engineering degree in [Mechanical] or [Electrical & Instrumentation Engineer]·
Minimum of ten (10) years’ experience in the medium production / manufacturing industry, of which four years would be at a managerial level.·
Five (5) years prior experience in CNG plant, Water treatment plant, Chemical, Food industry in Operation and Maintenance·
Commissioning experience of 2-3 years in the similar industry would be as asset·
Hand on exposure to mechanical maintenance/ electrical maintenance essential· Sound man management, communication, interpersonal, leadership and planning skills· Worked with annual maintenance contractor with budgetary limitation of spares management vis-à-vis plant generation revenue
Special Features:
• Troubleshooting, Preventive and Breakdown Maintenance of the following equipment
(a) Reciprocating Compressor (100 kW – 200 kW)
(b) Screw Compressors (30 kW – 50 kW)
(c) Progressive Cavity Pumps / Positive displacement Pumps (20 kW and above)
(d) Hot Water Generator
(e) Centrifugal pumps (30 kW and above)
(f) Mixer / Agitator (25 kW and above)
(g) Pressure and Temperature transmitter and gauges
(h) Belt conveyors and rotating drum sieves
(i) Transformer (2.5 MVA and above)
(j) Diesel Generator (500 kVA and above)
(k) Knowledge of trouble shooting of Switchgear (800A and above), PLC
Work arrangement
No
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