Plant Head – Operations

Plant Head – Operations
Key Responsibilities
1. Study Tech specs, Drawings & applicable standards. Devise suitable production process/flow
2. Co ordinate with Client/TPI/QC/QA for suitable development of QAP/ITP, WPS, PQR
3. Prepare manufacturing schedule and align with client/delivery requirements
4. Identify and assign resources – plant & equipment, manpower, consumables, etc
5. Prepare composite monthly, weekly and Daily work Plan along with resources deployment
6. Allocation of work to different work bays / team to get optimum output
7. Assign, align and manage Shift operations
8. Ensure timely availability of all input materials and consumables
9. Ensure congenial work relationship with all departments and within Production department
10. Ensure 100% work place safety of all assets including manpower
11. Ensure 100% compliance to Quality
12. Interact with Client / TPI for in process inspection and final clearance
13. Manage sub contractors, outsourcing agencies
14. Co ordinate with Maintenance for effective implementation of Preventive maintenance
15. Quick close out of break down maintenance. Avoid down time
16. Prepare and circulate Daily, Weekly and Monthly progress reports with projections
17. Initiate steps to control Consumable wastage and reduction by identifying alternate methods
18. Be part of Review meetings with appropriate data and mitigation plan if called for
19. Reporting to Management
Experience:
Minimum 25+ years of experience
Mandatory Skills:
1. Strong leadership and team management for large workforce (200+ workmen)
2. Proven experience in managing end-to-end plant operations
3. Excellent understanding of safety protocols and maintaining a clean safety record
4. Expertise in production planning, scheduling, and resource allocation
5. Strong coordination with cross-functional teams (QA/QC, Maintenance, SCM, etc.)
6. Proficiency in reading technical specifications, drawings, and manufacturing standards
Preferred Skills:
1. Plate rolling operations
2. Various welding techniques (SAW, SMAW, GMAW, GTAW, FCAW)
3. Material handling with EOT cranes and gantries
4. Machine shop and fabrication equipment
5. Familiarity with Indian and international material/production standards

Work arrangement
No