SME SAP Chemical

KRA
Monitor and analyse SAP process, operating and quality parameters.
Optimize SO? conversion, sulphur capture, acid production and acid quality.
Analyse the impact of smelter off-gas flow, SO? strength, temperature, moisture, dust and impurities on SAP performance.
Optimize gas cleaning, scrubber and gas cooling systems for stable downstream operation.
Improve drying tower, absorption tower and acid circulation system performance.
Monitor converter temperature profile, catalyst activity and conversion efficiency.
Identify and resolve causes of low conversion, high stack SO?, acid mist and process instability.
Improve product acid strength, purity and consistency and reduce off-spec acid generation.
Analyse impurity build-up and recirculation and its impact on acid quality and equipment.
Reduce effluent, sludge, bleed, acid losses and waste generation.
Explore recovery of Cu and other valuable metals from SAP bleed, sludge and waste streams.
Optimize steam, power, cooling water and overall energy consumption.
Identify opportunities for heat and energy recovery from the acid-making process. Modern metallurgical acid-plant designs specifically incorporate heat recovery and steam-generation opportunities. MECS Metallurgical Sulfuric Acid Process Technology
Improve equipment reliability, corrosion control and plant availability through process optimization.
Conduct root-cause analysis for recurring and non-recurring SAP process problems.
Drive debottlenecking, capacity enhancement and performance improvement studies.
Update SOPs, process standards, control limits and operating practices.
Develop SAP process know-how and troubleshooting guidelines and train operating teams.
Benchmark acid quality, conversion, emissions, energy, reliability and plant performance.
Evaluate and introduce new technologies and process improvements.
Drive digitalization, online monitoring, process dashboards, advanced analytics and predictive monitoring. Digital SAP solutions are available for equipment-health monitoring, optimizers and sequence assistance. Metso Sulfuric Acid Plant
Collaborate with OEMs, technology licensors, consultants and research institutes for complex technical issues and plant improvements.
Support process modifications, MOC, technical studies and technology upgrades.
Promote sustainability through higher sulphur capture, lower emissions, waste reduction, water conservation and energy recovery.
Lead interplant benchmarking and technical knowledge sharing and support technical interactions with external experts.

Work arrangement
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