AET -BY PRODUCT

Job Purpose
Job Purpose
To lead and manage the operations of the Copper Slag Yard, and the Phosphoric Acid Plant Area at two different geographical location, ensuring safe excavation, environmental compliance, efficient material dispatch, resource optimization, and budget management. This includes overseeing the excavation of copper slag, reclamation of the copper slag yard area, infrastructure upgrades, and land preparation for future industrial projects.
Dimensions
What are the areas (in quantitative terms) the job has an impact on?
1
Business/SBU/Unit Revenue
Rs. 22,371 crores
Business Workforce Number
Total: 3437 (Management group: 395 Operative group: 1062 Staff cadre: 79 Contract: 1901
Unit Workforce Number
Total: 3363 (Management group: 334 Operative group: 1060
Staff cadre: 68 Contract: 1901)
Function Workforce Number
Total: (Management group: Operative group: Staff cadre: Contract: )
Department Workforce Number
Total: 93 (Management group: 4 Operative group: 13 ,LMS Staff cadre: 01 Contract: 75)
Other Relevant Parameters
(Capacity/Volumes/Budgets/Geography/Markets/Customers)
Budget:
for copper slag yard
R&M – 5.0 Cr/Annum
yard upgradation- 35 Cr
For PAP & DAP -40 Cr
Total – 80 Cr
CAPEX: 0.0 Cr
Scope of Operations: Copper Slag Yard (300x120 Meters, stacking of material, & loading , Infrastructure Upgrades), Phosphoric Acid Plant (180x135 meters, Excavation to 2 meters below NGL and Reclamation)
Material Throughput: copper slag excavation, dispatch, and site preparation for future industrial use.
Environment & Safety:
Ensure compliance with environmental regulations across all sites (copper slag yard, and pap area), particularly during excavation and reclamation efforts.
Implement environmental protection measures to prevent contamination, such as groundwater protection and dust suppression.
Enforce health and safety standards, especially during hazardous material handling and excavation in all areas.
Conduct safety audits and risk assessments in coordination with the environmental and safety teams, ensuring corrective actions are taken where needed.
Copper Slag Yard Operations:
Area Dimension: - 300X120 Mtrs
Manage the excavation of copper slag to the bottom level, ensuring proper disposal and reuse of materials.
Oversee infrastructure upgrades within the yard, including internal road improvements, drainage systems, and boundary wall construction.
Direct reclamation efforts after excavation, preparing the land for for sustain
Phosphoric Acid Plant Area Operations:
Area Size: 180x135 meters
Oversee the excavation of the pap plant area, ensuring safe removal of materials to a depth of 2.0 meters below NGL.
Lead the reclamation of the PAP and DAP area by filling and compacting the excavated space for future use, following environmental and safety standards.
Manage groundwater protection measures during excavation and reclamation to prevent contamination from past industrial use.
Collaborate with the engineering and environmental teams to ensure proper stabilization and grading of the reclaimed area, preparing it for industrial or construction projects.
Resource & Workforce Management:
Allocate resources across the two operational areas (copper slag yard, and PAP/DAP area), ensuring efficient use of machinery, personnel, and materials.
Manage the workforce to ensure productivity, providing training, support, and direction to meet operational objectives.
Optimize the utilization of heavy equipment, such as excavators, breakers, backhoes, dumper and compactors, to maximize efficiency across all sites.
Material Dispatch & Inventory Management:
Oversee the dispatch of materials, including copper slag, ensuring compliance with transportation regulations and customer requirements.
Maintain inventory control, tracking material movements and storage to ensure operational efficiency.
Coordinate logistics and transportation teams for timely delivery of materials, minimizing delays in material handling.
Budget & Cost Control:
Develop and manage the operational budget for all yard activities, including excavation, reclamation, infrastructure upgrades, and material dispatch.
Monitor expenses, control costs, and provide regular financial updates to management, ensuring all activities stay within the budget.
Identify and implement cost-saving measures, such as optimizing resource use, preventing material loss, and improving process efficiencies.
Job Context & Major Challenges
(What are the specific aspects of the job that provide a challenge to the jobholder in the context of the Unit/Zone?
Internal Relationships: Collaborate closely with the environmental, safety, engineering, and logistics teams to ensure smooth and safe operations.
External Relationships: Coordinate with external contractors, regulatory bodies, and customers for excavation, infrastructure upgrades, reclamation, and material dispatch.
Challenges:
Copper Slag Yard:
Excavation & Reclamation: Ensuring proper excavation to bottom level and preparing the yard for reclamation, all while upgrading infrastructure.
Infrastructure Improvements: Overseeing the construction of roads, drainage systems, and boundary walls without disrupting operations.
Phosphoric Acid plant and DAP Area:
Excavation Depth: Safely excavating to 2 meters below NGL while preventing environmental contamination.
Reclamation Challenges: Achieving proper compaction and stability of the land for future use while adhering to environmental standards.
Groundwater Protection: Ensuring that excavation activities do not contaminate groundwater or cause environmental hazards.
Common Challenges:
Compliance with Regulations: Ensuring adherence to environmental, safety, and industrial regulations across all operations.
Safety: Managing risks during excavation and hazardous material handling, always ensuring the safety of personnel.
Weather-Related Disruptions: Dealing with adverse weather conditions that may delay excavation and reclamation activities.
Budget Constraints: Ensuring cost control across all sites while maintaining high operational standards and safety compliance.
Project Support:
Copper slag yard upgradation like boundary wall, permanent drainage system, and inside road of yard premises.
PAP and DAP land reclamation
Key Result Areas/Accountabilities
KPIs (Key Performance Indicators):
Environmental Compliance: No storm water drain contamination, and Leachate of acidic water send to ETP for treatment.
Safety Performance: Incident rate and adherence to safety protocols.
Timeliness of Excavation & Reclamation Projects:
for PAP and DAP – JUN-26.
For copper slag yard upgradation- JUN-25
Cost Management: Alignment of operational costs with budget forecasts.
Infrastructure Upgrades: Completion of road, drainage, and boundary wall upgrades on schedule
Accountability
Supporting Actions
planning
Guiding and monitoring the annual R&M budget to control costs without sacrificing sustainability issues
Operational Excellence
Monitoring TAT of vehicles in yard, equipment availability and uptime
Budgetary Controls
Monitoring running hours of equipment.
Compliances
Driving and Embedding safety culture through different controls like elimination and engineering.
Minimizing safety incidents and accidents.
Ensuring maintenance of equipment
Customer Centricity
Achieving the highest standards of customer centricity, Cost, Cash, System, Safety, and Sustainability (3C+2S) parameters of the organization.
Ensuring to load appropriate material as per DO.
Sustainability and system development
Reviewing of dispatch, the practice of loading, and skill of the operator.
People Development and Engagement
Monitoring manpower performance and identifying development action needs.
Monitoring training of team members to enhance technical competencies, improve behavioural effectiveness, and embed a culture of safety and energy conservation.
Improving employee engagement
Digitalization
Data Analytics is based on customer feedback to improve dispatch quality.
Role Specific Competencies
Skills:
Leadership & Team Management: Ability to lead and manage a diverse team across multiple operations, ensuring productivity and adherence to safety standards.
Project Management: Strong organizational and project management skills for overseeing simultaneous operations in multiple yards and reclamation sites.
Communication: Effective communication skills for coordinating with internal and external stakeholders, ensuring alignment of project goals.
Experience:
10-15 years of

Work arrangement
No