Manager - Processing

Production Operations
Execute shift production plans as per daily targets.
Ensure smooth running of Continuous Dyeing Range and related equipment.
Monitor machine performance, productivity, and process parameters.
Coordinate with maintenance teams to minimize machine downtime.
Ensure timely completion of production schedules.
Process & Quality Control
Monitor dyeing parameters such as temperature, pH, pickup %, speed, and chemical dosing.
Ensure shade consistency and adherence to customer quality standards.
Identify and resolve quality issues such as shade variation, uneven dyeing, stains, and streaks.
Coordinate with Lab and Quality teams for process corrections and approvals.
Manpower Management
Supervise operators, helpers, and technicians during the shift.
Allocate manpower based on production requirements.
Ensure attendance, discipline, and effective shift handover.
Train and guide shopfloor employees on process and safety practices.
Safety & Compliance
Ensure adherence to EHS standards and company safety policies.
Monitor PPE compliance and safe machine operation.
Report and investigate safety incidents or near misses.
Maintain housekeeping standards in the department.
Continuous Improvement
Drive initiatives for productivity, quality, and cost improvement.
Monitor consumption of dyes, chemicals, steam, water, and utilities.
Reduce reprocessing, wastage, and process losses.
Support Kaizen, 5S, and Lean Manufacturing activities.
Documentation & Reporting
Maintain shift production reports and machine logbooks.
Record quality observations and process deviations.
Prepare shift-wise productivity and efficiency reports.
Ensure proper communication during shift handovers.
Educational Qualification
Diploma / B.E. / B.Tech in Textile Technology, Textile Processing, Chemical Engineering, or related discipline.
Experience
4 to 8 years of experience in Continuous Dyeing operations within a textile processing industry.
Experience in woven fabric dyeing and finishing operations preferred.
Exposure to production, quality, and manpower management in shift operations.
Technical Skills
Knowledge of Continuous Dyeing Range operations.
Understanding of dyes, chemicals, auxiliaries, and fabric processing.
Knowledge of shade control and quality improvement techniques.
Familiarity with productivity and efficiency monitoring.
Basic computer knowledge and ERP/SAP exposure.
Behavioral Competencies
Team Leadership
Problem Solving
Decision Making
Communication Skills
Planning & Coordination
Result Orientation
Key Performance Indicators (KPIs)
Production Target Achievement
Right First Time (RFT) %
Machine Efficiency & Utilization
Quality Rejection/Reprocessing %
Chemical & Utility Consumption Control
Manpower Productivity
Safety Compliance
Shift-wise Downtime Reduction
Preferred Industry: Textile Processing, Continuous Dyeing, Woven Fabric Manufacturing, Textile Wet Processing.

Experience
5 - 8 Years

Employment type
Full Time

Work arrangement
No